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The Web Growth feature lets Prinergy Evo software digitally compensate for press distortion. On a web press, the main direction of growth is across the web. On a sheet-fed or flexographic press, you may find more significant growth in the direction of paper travel. The web growth compensation mechanism in Prinergy Evo software can simultaneously compensate for growth both across and along the web or sheet. The standard process for determining web growth compensation parameters is to print press sheets with no compensation, and then measure the discrepancies between the separations at different points on the surface. The growth percentage for one separation relative to another is then calculated by adding the discrepancy at the farthest left pair of marks, to the discrepancy at the farthest right pair of marks, and dividing by the distance between the pairs. Once calculated, the percentages are entered into the web growth profile file. Prinergy Evo software uses the percentages from the web growth profile in an algorithm to compensate for web growth. This topic gives examples for calculating the percentage of web growth from measurements on press sheets or traditional page-shifts. |
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Example 1 |
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shows how to calculate web growth percentages by measuring the displacements from the yellow separation across a grid. |
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Example 2 |
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shows how to calculate web growth percentages by measuring page shifts. |
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Example 1 Table 1 is a table of measurements from a press sheet of grids printed with the ink order KCMY. Each column of numbers corresponds to the vertical grid line at a particular horizontal position. (This is |
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an example. In reality, a grid would contain |
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many more lines.) Yellow is the last ink down, so it is the base separation against which other separations are measured. Table 1: Displacements from the yellow separation across a grid |
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X measures the horizontal distance (across the web) of the vertical grid line from the horizontal center of the sheet.
The figures in row K-Y measure the displacement from the black separation to the yellow separation for corresponding grid lines. C-Y measures the displacement from the cyan separation to the yellow separation. M-Y measures the displacement from the magenta separation to the yellow separation. Looking at the K-Y row in detail, the -1.38 in the column where X is -886.8 indicates the black separation is 1.38 mm to the left of the yellow separation at the left edge of the sheet. The 1.40 mm in the column where X is 886.8 indicates the black separation is 1.40 mm to the right of the yellow separation at the right edge of the sheet. Thus, the black separation is larger than the yellow (by about 1.38 + 1.40 = 2.72 mm). This is expected because the black was printed before the yellow, and the paper grew while traveling from the black ink unit to the yellow ink unit. The growth of the black separation, relative to the yellow, is (1.38 + 1.40) / (2 x 886.8) = .157%, as shown in the %age Growth column at the right of the table. Similarly, for the C-Y and M-Y rows, the growth of these separations relative to yellow is calculated in the same way and is shown at the right of the table. The growth of the cyan is about twice that of the magenta, while the growth of the black is about three times that of the magenta. This is normal for equally spaced ink units. After you calculate web growth, you enter the percentages into the web growth profile for the press and paper to which this growth applies. You must enter values for both the upper and lower surfaces in the same web growth profile. Prinergy Evo software takes the percentages from the web growth profile and uses an algorithm to compensate for the web growth. The numbers in the web growth profile should decrease from the first ink tower (first down, so largest growth) to the last ink tower (last down, so no growth). |
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and Example: tower-color file |
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Example 2 Table 2: Page shifts to compensate for web growth |
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The left outer black page is moved right by .005 in. towards the center. The right outer page is moved left by .005 in. towards the center. The yellow pages are moved out. The magenta separation is not adjusted. While Table 1 specified the displacement on press, Table 2 specifies the compensation to be applied. In Table 2, magenta is used as the base separation. However, the web growth profile always uses the last ink down as the base separation. Table 3 below re-expresses the data of Table 2 in the format of Table 1. Consider the left outer page: the black is shifted .005 inches to the right, and the yellow .004 to the left. As a result, relative to the yellow, the black page is shifted .009 inches to the right. Because Table 2 indicates how much to shift each page to align the centers of the pages, and the pages are 12.5 inches wide, the page center of the left outer page is at 1.5 x 12.5 inches = 18.75 inches left of the signature center. The displacement of the black relative to the yellow at -18.75 inches from the center, then, is -.009 mm. Table 3: Displacements from the yellow separation at page centers |
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To compute the growth, we again use data only |
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for the outer pages. The displacements are accurate to only one significant figure, so there's no need to use more than two figures for the growth percentage. |
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L'option d'étirement de la bande permet au logiciel Prinergy Evo de compenser numériquement la distorsion de la bande sur la presse.
X mesure la distance horizontale (en travers) de la ligne de grille verticale par rapport au centre horizontal de la feuille. La première colonne correspond à la ligne de grille la plus à gauche, située à 886,8 mm à gauche par rapport au centre ; la dernière colonne correspond à la ligne de grille la plus à droite, située à 886,8 mm à droite par rapport au centre.
La page extérieure gauche est décalée de 0,005 pouce vers le centre. La page extérieure droite est décalée de 0,005 pouce, également vers le centre. Les pages jaunes sont enlevées et la sélection magenta est laissée telle quelle.
Pour calculer l'étirement, nous n'avons employé une fois de plus que les données des pages extérieures. La précision des déplacements n'étant que d'un chiffre, il est inutile d'utiliser plus de deux chiffres pour le pourcentage d'étirement. |
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印能捷演化版软件可以通过轮转机延伸误差功能对印刷变形做数字补偿。
X 测量值表示对应印张的水平中心线垂直网格线的水平间距(轮转机的横向)。第一栏对应于最左边的网格线,即左边与中心线相距 886.8 毫米。最后一栏对应于最右边的网格线,即右边与中心线相距 886.8 毫米。
左外侧黑版页面朝中心右移 0.005 英寸。右外侧页面朝中心左移 0.005 英寸。黄色页面移出。品红色版未调整。
为了计算延伸误差,我们只能再次使用外侧页面数据。计算所得的位移量只保留一位有效数字,这样,延伸误差百分比也不需要超过两位数字。 |
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Mit der Papierausdehnungsfunktion kann Prinergy Evo Verzerrungen auf der Druckmaschine digital ausgleichen.
X misst den horizontalen Abstand (in Bahnrichtung) der vertikalen Gitterlinie ausgehend von der horizontalen Bogenmitte. Die erste Spalte entspricht der links außen liegenden Gitterlinie, die sich 886,8 mm links von der Mitte befindet. Die letzte Spalte entspricht der rechts außen liegenden Gitterlinie, die sich 886,8 mm rechts von der Mitte befindet.
Die schwarze Seite links außen wird um 0,005 Zoll nach rechts in Richtung Mitte verschoben. Die schwarze Seite rechts außen wird um 0,005 Zoll nach links in Richtung Mitte verschoben. Die gelben Seiten werden nach außen verschoben. Der Magenta-Auszug wird nicht angepasst.
Zur Berechnung der Ausdehnung werden wiederum nur die Daten der außen liegenden Seiten verwendet. Die Verschiebung ist, abgesehen von der letzten Zahl, genau. Daher besteht kein Grund, mehr als zwei Zahlen bei der Berechnung der prozentualen Ausdehnung heranzuziehen. |
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La funzione di espansione della bobina consente al software Prinergy Evo di compensare digitalmente la distorsione in stampa.
X misura la distanza orizzontale (trasversalmente alla bobina) della linea della griglia verticale dal centro orizzontale del foglio. La prima colonna corrisponde alla linea della griglia più a sinistra, che è 886,8 mm a sinistra del centro. L'ultima colonna corrisponde alla linea della griglia più a destra, che è 886,8 mm a destra del centro.
La pagina nera esterna sinistra viene spostata a destra di 0,005 pollici verso il centro. La pagina esterna destra viene spostata a sinistra di 0,005 pollici verso il centro. Le pagine gialle vengono spostate fuori. La selezione di magenta non è regolata.
Per calcolare l'espansione, si utilizzano di nuovo solo i dati delle pagine esterne. Gli spostamenti sono precisi solo a una cifra significativa, quindi non è necessario utilizzare più di due cifre per la percentuale di espansione. |
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La dilatación del papel es una función que permite a Prinergy Evo compensar digitalmente la distorsión de la prensa.
X mide la distancia horizontal (a lo ancho del papel) de la línea vertical de la cuadrícula desde el centro horizontal de la hoja. La primera columna corresponde a la línea de la cuadrícula situada más a la izquierda, que está 886,8 mm a la izquierda del centro. La última columna corresponde a la línea de la cuadrícula situada más a la derecha, que está 886,8 mm a la derecha del centro.
La página negra exterior izquierda se mueve a la derecha 0,005 pulgadas hacia el centro. La página exterior derecha se mueve a la izquierda 0,005 pulgadas hacia el centro. Las páginas amarillas se sacan. La separación de magenta no se ajusta.
Para calcular la dilatación, se vuelven a usar sólo los datos de las páginas exteriores. Los desplazamientos sólo son precisos para una cifra significativa, de modo que no es necesario utilizar más de dos cifras para el porcentaje de crecimiento. |